Conical Twin Screw and Barrel with Max Output Capacity 150kg/h Customizable Barrel Length and Surface Roughness Ra0.4um

Product Description:

The Conical Twin Screw and Barrel is an advanced component designed specifically for plastic extrusion applications, embodying a high-performance Conical Tandem Screw System that sets new standards in efficiency and durability. Manufactured from premium 38CrMoAl alloy, this product ensures exceptional mechanical strength and resistance to wear, making it an ideal choice for demanding extrusion processes. The selection of 38CrMoAl material is pivotal to the product’s robustness, providing excellent toughness and fatigue resistance which are essential for maintaining long-term operational stability under high stress and temperature conditions.

One of the standout features of the Conical Twin Screw and Barrel is its gas nitriding treatment. This nitriding process significantly enhances the surface hardness of the screw and barrel components, resulting in superior wear resistance and improved corrosion protection. Gas nitriding forms a hard, wear-resistant layer on the surface without compromising the core toughness of the 38CrMoAl material. This treatment extends the service life of the Twin-Conical Screw Assembly, reduces maintenance frequency, and ensures consistent performance during extended extrusion cycles.

Designed with versatility in mind, the barrel length of the Conical Twin Screw and Barrel is customizable to match the screw length precisely. This feature allows manufacturers to tailor the Screw and Cylinder Unit to specific extrusion line requirements, optimizing the processing efficiency and product quality. By aligning the barrel length with the screw, the system achieves optimal material conveyance and melting, thereby enhancing the overall throughput and reducing energy consumption.

The Twin-Conical Screw Assembly is engineered to facilitate superior mixing, melting, and conveying of plastic materials. The conical design of the screws provides a gradual reduction in diameter along the screw length, which helps in optimizing the shear and pressure conditions inside the barrel. This leads to improved plasticization of raw materials and a more homogeneous melt, critical factors in achieving high-quality extruded products. The Conical Tandem Screw System configuration further enhances these effects by allowing independent or co-rotating screw movements, providing flexibility to process a wide range of polymers with varying viscosities and characteristics.

As a vital part of the Screw and Cylinder Unit, the Conical Twin Screw and Barrel is engineered with precision to ensure exact tolerances and seamless integration with extrusion machinery. This precision manufacturing guarantees reduced backlash and wear during operation, resulting in smoother performance and minimized downtime. Additionally, the modularity of the design enables easy replacement or upgrading of individual components, ensuring adaptability to evolving production needs.

In plastic extrusion applications, the Conical Twin Screw and Barrel excels in delivering consistent output quality and operational reliability. Its design supports a broad spectrum of extrusion tasks, including the production of films, sheets, pipes, and profiles, where uniform melt quality and controlled residence time are crucial. The combination of the 38CrMoAl base material, gas nitriding treatment, and customizable barrel length makes this product particularly suited for high-demand industrial environments where both performance and longevity are paramount.

To summarize, the Conical Twin Screw and Barrel represents a state-of-the-art solution in extrusion technology. It leverages the strengths of the Conical Tandem Screw System and the Twin-Conical Screw Assembly to provide unmatched processing efficiency, wear resistance, and customization options. The use of advanced materials and surface treatment techniques such as gas nitriding ensures that the Screw and Cylinder Unit remains durable and reliable throughout its service life. Whether upgrading existing extrusion lines or designing new systems, this product offers the precision, flexibility, and durability needed to achieve optimal plastic extrusion results.

Features:

• Product Name: Conical Twin Screw and Barrel
• Barrel Hardness: HRC 58-62
• Product Nitriding Depth: 0.5-0.8mm
• Nitriding Treatment: Gas Nitriding
• Max Output Capacity: 150kg/h
• Surface Roughness: Ra0.4um
• Designed as a Conical Tandem Screw System for enhanced performance
• High-quality Injection Molding Screw Set suitable for various applications
• Durable and precise Conical Tandem Screw System ensuring efficient material processing

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel Combination, model number 51/105, is a high-quality product originating from China, proudly certified with ISO9001 to ensure exceptional reliability and performance. Designed for various industrial applications, this Barrel and Screw Combination is crafted from premium 38CrMoAl material, featuring a surface hardness of HV900-1000 and a nitriding depth of 0.5-0.8mm, which guarantees durability and resistance to wear and tear. The barrel length matches the screw length and is customizable according to specific requirements, making it highly adaptable to different processing needs.

This Barrel and Screw Combination is ideal for scenarios that demand precise mixing, extrusion, and compounding processes. It is widely used in the plastics, chemical, food processing, and pharmaceutical industries, where high output capacity and material consistency are critical. With a maximum output capacity of 150kg/h, it supports medium to large scale production environments, enabling efficient and continuous processing. Whether you are manufacturing plastic pellets, rubber compounds, or food products, the Jialong 51/105 model provides the robust performance needed to optimize production lines.

Thanks to its customizable barrel length and sturdy construction, this product excels in applications requiring specific material handling conditions and temperature control. It is particularly suited for occasions where precise temperature regulation and screw-barrel interaction are crucial to achieving high-quality end products. The wooden packaging ensures safe delivery within 1-35 workdays, with flexible payment terms via T/T and a minimum order quantity of just one set, making it accessible for both small businesses and large manufacturers. Priced competitively at USD $2200 per set, the Jialong Conical Twin Screw and Barrel Combination represents a valuable investment for enhancing operational efficiency in various industrial scenarios.

Customization:

Introducing the Jialong Conical Twin Screw And Barrel, model number 51/105, a premium Twin-Conical Screw Assembly designed for high efficiency and durability. Manufactured in China and certified with ISO9001, this Injection Molding Screw Set guarantees superior quality and performance.

Constructed from high-grade 38CrMoAl material, the product features a surface hardness of HV900-1000 and a nitriding depth of 0.5-0.8mm, ensuring long-lasting wear resistance. With a maximum output capacity of 150kg/h, this Twin-Conical Screw Assembly is ideal for various injection molding applications.

We offer a minimum order quantity of just 1 set at a competitive price of USD $2200 per set. Each unit is carefully packaged in a wooden package to ensure safe delivery. Delivery time ranges from 1 to 35 work days, and payment terms are flexible with T/T accepted.

Choose the Jialong Conical Twin Screw And Barrel for reliable performance and excellent craftsmanship in your injection molding processes. Contact us today to customize your Injection Molding Screw Set to meet your specific requirements.

Support and Services:

Our Conical Twin Screw and Barrel products are designed with precision engineering to meet the highest standards of performance and durability. To ensure optimal operation and longevity, we provide comprehensive technical support and services tailored to your specific needs.

Our technical support team is available to assist you with installation guidance, operational troubleshooting, maintenance procedures, and performance optimization. We offer detailed documentation and training materials to help your team fully understand and efficiently utilize the capabilities of the Conical Twin Screw and Barrel system.

In addition, we provide customized maintenance programs, including routine inspections, wear part replacements, and system upgrades, to maximize uptime and extend the service life of your equipment. Our service specialists are equipped to perform on-site support and repairs, ensuring minimal disruption to your operations.

We are committed to delivering reliable and responsive support throughout the lifecycle of your Conical Twin Screw and Barrel product, helping you achieve consistent processing results and operational excellence.

Packing and Shipping:

Each Conical Twin Screw and Barrel is carefully packaged to ensure maximum protection during transit. The product is securely placed in custom-designed foam inserts within a sturdy, double-walled corrugated cardboard box to prevent any damage from impacts or vibrations.

To further safeguard the item, the packaging includes moisture-resistant materials and anti-corrosion coatings where necessary. The box is clearly labeled with handling instructions and product details for easy identification.

For shipping, we use reliable carriers that provide tracking and insurance options. The shipment is handled with care to maintain the integrity of the Conical Twin Screw and Barrel until it reaches the customer’s destination safely and on time.